Hennecke GmbH - machines and plants for polyurethane processing

NovaFlex® - MultiFill for adding fillers
In the U.S. and Western Europe, increasingly exacting fire safety regulations have reinforced demand for foams with melamine addition. Melamine-containing (CME) foams are particularly combustion-resistant and used chiefly in the mattress and upholstered furniture industry.


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Diverse applications
NovaFlex® MultiFill technology permits the production of foams containing melamine and other fillers (e.g. calcium carbonate) using natural carbon dioxide as a blowing agent. The main appli­cations are found in flexible slab­stock for mattress, upholstered furniture and automotive industries.


Premier foam quality
The metering system is fed with a highly concentrated suspension comprising polyol and fillers. A special creamer, purpose-developed to produce NovaFlex® CO2 foam, ensures high product quality.


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Batch filler metering
In the batch process, fillers are blended into polyol at a pre-defined ratio using special equipment to prevent agglo­meration. The resulting suspen­sion is then conditioned in a batch tank for further process­ing. The batch tank and piping are operated in such a way that sedimentation of the mix is avoided. The time interval bet­ween the preparation and pro­cessing steps may be of any length.


Online filler metering
Filler is continuously fed into the polyol flow from a silo or big bag by a metering station with integrated feed screw. A homo­geneous polyol/filler mixture is obtained and metered directly into the continuous main polyol stream.

 

 

 

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NovaFlex®