Automated Molded Foam Lines
For high-volume production with extensive product variety: carousel and oval conveyor systems with automated mold handling. Proven in the automotive and furniture industries.
Molded Foam Solutions
for Your Application
Precision Manufacturing, from Small Batches to High-Volume Production
In the molded foam process, liquid polyurethane is dispensed directly into molds in precisely controlled metering cycles, where it expands and cures to the exact shape required. This enables efficient mass production of flexible polyurethane foam components with a wide variety of sizes, geometries, and performance characteristics.
The resulting parts are designed to provide comfort, cushioning, insulation, and superior tactile properties for applications in the automotive and transportation industries, furniture manufacturing, medical and rehabilitation technology, and many other specialized applications.
Quality That Delivers in the Final Product
As a global leader in polyurethane processing technology, Hennecke PUR Solutions offers a comprehensive portfolio of both automated and stationary molded foam systems. Every system is designed to meet the same objective: the highest reproducible part quality through precise metering and efficient raw material utilization.
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High-pressure metering systems capable of processing up to six PUR components
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Consistently reproducible part quality through advanced mixhead technology
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Automated controls with integrated shot pattern management for high product variability
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FOAMWARE Molded Foam: a digital control platform developed specifically for molded foam systems
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System concepts for any production volume – from small batches to high-volume manufacturing
Our Molded Foam Portfolio
Stationary Molded Foam Systems
For small-batch production, pilot runs, and laboratory applications: stationary modular systems for flexible manufacturing and real-world testing of new formulations and tooling.
Your contact for molded foam lines
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FOAMWARE
Modular PC-based process control for complex systems with high data volumes and Industry 4.0 connectivity.
High-Pressure Metering Machines
For industrial series production of all rigid, flexible, and integral skin foams.