Control Systems

Analyze. Automate. Optimize.

Two Platforms to Optimize Industrial Production Processes

With FOAMATIC and FOAMWARE, we offer two state-of-the-art control systems for machine and production processes. As key elements of our digital strategy, they provide the technological foundation for intelligent control, analysis, and optimization of machines and systems.

In addition to conventional system control, they manage process data, allow seamless IT integration, and ensure comprehensive production data availability. Both platforms are available for new installations as well as retrofit projects.

What You Gain at a Glance

Conserve Resources with Blue Intelligence

Blue Intelligence is an integral part of both solutions, supporting sustainable and future-ready production. The system incorporates a wide range of intelligent functions designed to maximize the efficient use of energy, raw materials, and operating resources.

More precise and faster process workflows thanks to intelligent control
Modern, graphically guided user interfaces for intuitive operation
Supports predictive maintenance through real-time data
Continuous cybersecurity via a modern system architecture
Energy savings of up to 50%, even in the standard configuration
Reduced raw material consumption and lower pressure losses
Integrated standby timer, pump control, and temperature management
Industry 4.0-ready thanks to an open, scalable architecture

The Platforms at a Glance

PLC-based machine-level control with a graphically guided HMI. An integral component of all current metering machines, as well as other systems. Intuitive operation based on the three-click philosophy, with a focus on energy savings and increased efficiency.

Cloud-based extension for capturing, storing, and analyzing production data. The browser-based dashboard can be accessed worldwide from any internet-enabled device. FOAMATIC IoT increases transparency, reduces operating costs, and makes predictive maintenance

PC-based control solution designed for managing large volumes of data in complex system architectures. Completely newly designed with a modular, expandable architecture, it supports both continuous and discontinuous processes, particularly in slabstock and molded foam lines.