Improved performance.
Reduced consumption.
No compromises.

High-Pressure Technology for Industrial-Scale Production

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As the inventor of high-pressure metering technology, we have been setting the technological standard in polyurethane processing for more than 70 years. Our high-pressure metering machines are at the heart of production systems used worldwide in the automotive, furniture, household appliance, and construction industries. With the next-generation MK2 series, we have completely redesigned our portfolio – delivering greater efficiency, shorter delivery times, and lower operating costs.

The Shared Technological Basis of the MK2 Series

The ECOPLUS MK2, HIGHLINE MK2, and TOPLINE MK2 share the same platform strategy with a standardized parts concept. The total number of components has been reduced by 38%, and by 45% for core components. This lowers costs, simplifies spare parts management, and enables delivery times that are unmatched in this class. In addition, the MK2 generation offers numerous other benefits:

  • Up to 50% energy savings through Blue Intelligence technology

  • HX metering pump: the world’s first axial piston pump developed exclusively for PUR applications

  • Integrated sensors for predictive maintenance

  • FOAMATIC control system with high-resolution 12-inch HMI and remote functionality

  • Significantly reduced delivery times

  • Maximized metering accuracy through the latest FIXJET and FLEXJET-SL equal-pressure nozzle technology

Specialized Machine Variants for Specific Applications

Building on the MK2 platforms, Hennecke PUR Solutions is progressively integrating specialized machine variants into its proven standard platforms. Customers benefit from application-specific solutions that combine the reliability, digital capabilities, and cost advantages of standardized MK2 components, without compromising on their individual production requirements.

Our Machines at a Glance

Standard Machines

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ECOPLUS MK2

The economical entry point into high-pressure technology. The ECOPLUS MK2 is designed for manual foaming processes without complex automation interfaces.  With a footprint of just 3.36 m² and standardized 100-liter day tanks, it can be integrated into even the most compact production environments. Despite its attractive entry-level price, it includes all the highlights of the MK2 series, including Blue Intelligence, FOAMATIC, and HX pump technology.

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HIGHLINE MK2

The multifunctional all-arounder for both manual and automated production.  The HIGHLINE MK2 processes virtually all common raw material systems and blowing agents, including HFOs, and can be equipped with up to two MT-A or MXL mixheads. It comes with 250-liter tanks as standard and is also available with 60-liter or 500-liter tank configurations.

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TOPLINE MK2

The flagship solution for the most demanding highly automated special applications. The TOPLINE MK2 comes with the TS5evo temperature control unit as standard, ensuring precise and consistent raw material temperatures even under the most challenging operating conditions. It can accommodate up to ten mixheads and covers more than 80% of common PUR applications with just its standard configuration. Tank capacities range from 60 to 1,000 liters.

Special Machines

HIGHLINE MK2 MICRO SERIES

Designed for maximum precision with even the smallest metering rates. The MICRO SERIES specializes in output performance from 2.5 g/s to 155 g/s per component, making it the ideal solution for casting and bonding applications such as the precise joining of battery cells in electric vehicle manufacturing.

HIGHLINE MK2 TI SERIES

Developed for automated high-volume production of rigid foam technical insulation products, particularly for commercial refrigeration equipment and boiler manufacturing.  Features include 500-liter day tanks, a compact one-frame design with a footprint of only 8.7 m², and the ability to operate two mixheads simultaneously. The system is fully designed for the safe processing of pentane.

TOPLINE MK2 MF SERIES

Designed for highly automated multi-component applications with extremely high shot frequencies, particularly in automotive seat manufacturing. The MF SERIES is scalable for all four- and six-component configurations. Short, straight piping improves temperature control, metering accuracy, and service accessibility.

TOPLINE MK2 MAX SERIES

Built for very high output performance of up to 2,500 g/s per component and the production of large-volume parts, primarily in rigid foam applications. Both the pump table and tank station are significantly larger than those of standard models, ensuring reliable high-performance operation in serial production. A pentane-compatible version is also available.

Find the Right Machine for Your Process

Whether it is entry-level or high-performance: our experts will advise you on the ideal configuration and investment strategy.

Process stability, material efficiency, and security of investment: our metering machines provide manufacturers with measurable competitive advantages and sustainably reduce the total cost of ownership.

I value detailed production data analysis, so I was immediately impressed by the IoT connectivity of the HIGHLINE MK2 and the possibilities it offers.

Markus Leßmann

Managing Director, PKS, Stapelburg

I was highly impressed by the advantages and versatility of the HIGHLINE MK2.

Carlo Germar

Managing Director, GERMAR GFP-PUR PRODUKTE GmbH, Aichelberg

Discover more from our portfolio

FOAMATIC

The intuitive control platform for all MK2 high-pressure metering machines.

FOAMATIC-IoT

Cloud-based data analytics, predictive maintenance, and real-time notifications for the digital production environment of tomorrow.

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Machine Configurator

Quickly and easily configure your customized high-pressure metering machine online with transparent equipment options.