FOAMWARE
The modular control platform for slabstock and molded foam systems, featuring part tracking, shot pattern management, and an optional web service module for maximum process transparency.
No Conveyor System Required
The mold doesn’t move.
The polyurethane comes to it.
In stationary molded foam production, mold carriers are permanently installed on the factory floor. The reactive mixture is brought to the mold using flexible application systems – manual mixheads, filling manipulators, mounted mixheads, or robotic systems. In this way, components such as bumpers, spoilers, door sills, foam-backed carpets, and instrument panels can be produced – in combination with technologies like PUR-CSM and CLEARRIM / clearmelt, if desired.
Stationary systems are particularly economical in situations where rotary or oval conveyor systems are not suitable, or where molds are especially large or complex.
Flexibility For Small Production Runs and Special Parts
Stationary production lines excel where production demands high product variance, low volumes, or specialized part requirements.
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Economical for small and medium production volumes, pilot series, and laboratory applications
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Suitable for large or heavy molds that cannot be transported
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Parallel production of parts with different curing times is possible
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Flexible layout of mold carriers: linear, semicircular, or circular arrangements
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Expandable at any time by adding additional mold carriers
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Manual cycle control possible: the operator defines the production speed
Mold Carrier Systems
The Mechanical Backbone of Stationary Production Lines
Mold carriers are pneumatically, hydraulically, or electrically driven devices designed for open or closed foam application processes and are typically anchored to the factory floor. They hold the upper and lower halves of the mold, open the mold for loading and unloading, and keep it securely closed during curing.
The SM, SV, SVH, and SSH product series cover different size and performance classes that vary in terms of clamping force, maximum mold size, and opening mechanism. We configure the appropriate system based on your tooling requirements and factory layout – creating a production line precisely tailored to your needs.
Do you have special requirements?
We can provide detailed advice on your concept, mold carriers, and material application systems
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