• Moulded foam production
  • Modular systems for the manufacture of moulded foam products

Moulded foam production

Modular systems for the manufacture of moulded foam products

More than 150,000 tonnes of PU raw materials are processed into moulded foam parts for cars per year using Hennecke's moulded foam systems technology. Apart from seats, head and backrests, there are many other applications in which the focus is on damping, insulation and the look and feel of a material. Hennecke provides its customers with efficient system concepts for all conceivable applications and the most diverse product ideas in all kinds of quantities. Regardless of the system concept you decide on, excellent mixing quality is standard with Hennecke thanks to the sophisticated mixhead technology and first-class metering pumps.

Automated moulded foam production

Module systems for mass-producing moulded foam products in a largely automated process

Considering the fact that there is now a vast range of models but fewer lot sizes and shorter production cycles, systems are required that can be used to manufacture different products in all kinds of quantities in an extensively automated and, above all, profitable manner. Our manufacturing know-how in this field gives you a high degree of investment security. This is also true for special requirements. Apart from oval conveyors and rotary tables, Hennecke can also supply highly specialized TRANSFER, TRANSFLEX, SHUTTLE and POLYSHUTTLE lines.

WKH systems

Flexible oval conveyor systems for varied products and large quantities

Hennecke's WKH oval conveyors use an oval transport system designed primarily for use in the production of PUR foam parts for car seating, headrests and backrests. Because processors are often confronted with the challenge of using different formulations for a range of products depending...

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WKH systems

RTN/RTH systems

Rotary table systems for medium to large production quantities

Hennecke's rotary table systems comprise a circular horizontal conveying unit that accommodates the mold carriers. This technology is designed for medium to large production volumes. The rotation of the table may be indexed or continuous, depending on process requirements. The cycle length...

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Rotary table systems for medium to large production quantities

Stationary production

Modular systems for manufacturing molded foam products in small quantities as well as for laboratory use

Stationary systems for molding foam parts

Modular systems for manufacturing molded foam products in small quantities as well as for laboratory use

When molded foam products are made in a stationary process, the mold carrier remains in a fixed position. When several mold carriers are used, they can be assembled in either a linear or circular configuration. Stationary molded foam systems are mainly used when molding large parts or when...

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Stationary systems for molding foam parts

Mould carriers

Carrier systems for molds

Mold carriers

Carrier systems for molds

Hennecke SM, SV, SVH and SSH series mold carriers are central components of molded foam lines. They carry the foaming molds, and can be operated in a stationary position or integrated into conveyor systems. Mold carriers open and close the molds, absorb process-related forces and turn the mold...

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Mold carriers
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Moulded foam lines (Hennecke, Inc.)

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