Two platforms for the automation and optimization of industrial manufacturing processes
With FOAMATIC and FOAMWARE, Hennecke offers two modern control systems for machine and plant processes. Both platforms replace the former PDE and PURTRONIC systems and establish the foundation for end-to-end digitalization – both for new systems and retrofit projects. As core elements of the company-wide digital strategy, FOAMATIC and FOAMWARE form the technological basis for intelligent control, analysis, and optimization of machines and production lines.
Optimized for industrial manufacturing
The systems were developed with current industrial manufacturing requirements in mind: high energy efficiency, precise process control, seamless IT integration, and comprehensive data availability. In addition to classic control functions, they also handle tasks in process data management.
Saving resources with Hennecke Blue Intelligence
An integral component of both solutions is Hennecke Blue Intelligence, fully aligned with sustainable and future-oriented production. The system includes numerous intelligent functions aimed at particularly efficient use of energy, raw materials, and operating resources.
Precise and cost-efficient production even with high product variability: customized control solution for molded foam applications.
Two platforms
Clear focus areas
FOAMATIC is a programmable logic controller (PLC) at machine level used in current metering machines as well as in other system types. The system consists of a graphically guided human-machine interface (HMI) and a redesigned PLC focused on energy savings and increased efficiency.
FOAMWARE is a PC-based control solution for managing large volumes of data in complex plant structures. The modular platform was completely redeveloped and offers expandable functions for analysis, visualization, and control in continuous and discontinuous processes—especially in slabstock and molded foam plants.
Features and system benefits
- Continuous IT security through modern system architecture
- Energy savings of up to 50% in the standard configuration
- Reduced raw material consumption and lower pressure losses
- More precise and faster processes through intelligent control
- Modern, graphically guided user interfaces
- Integration of standby timers, pump and temperature control
- Supports predictive maintenance through real-time data
- Industry 4.0 compatibility thanks to open, scalable architecture
